Advantages of Precision Machined Stainless Steel Hollow Bar
Using Precision Machined Stainless Steel Hollow Bar offers significant advantages in manufacturing components requiring tight tolerances and specific surface characteristics. Starting with a hollow bar, as opposed to solid bar, inherently reduces material cost and initial machining time required to remove core material. When this hollow bar is further precision machined by the supplier or a specialist, it provides a near-net shape component blank.
Precision machining processes applied to hollow bars can include:
- Turning/Boring: Achieving highly accurate outer diameters (OD) and inner diameters (ID) with excellent roundness and cylindricity.
- Honing/Skiving & Roller Burnishing: Producing exceptionally smooth and precise internal surface finishes, critical for hydraulic/pneumatic cylinders and bearing applications.
- Centerless Grinding: Providing very tight tolerances and fine finishes on the outer diameter.
- Drilling/Tapping/Milling: Adding features like holes, threads, or slots as per component design.
Typical Achievable Tolerances/Finishes:
Machining Process | Parameter | Typical Achievable Range |
---|---|---|
Turning/Boring | Diameter Tolerance | IT7 – IT9 (ISO 286) |
Surface Roughness (Ra) | 0.8 – 3.2 碌m | |
Honing | Surface Roughness (Ra) | 0.1 – 0.4 碌m |
Skiving & Roller Burnishing | Surface Roughness (Ra) | 0.1 – 0.4 碌m |
Centerless Grinding (OD) | Diameter Tolerance | IT6 – IT8 |