How to Choose Stainless Steel Sheet Thickness for Fabrication


Picking stainless sheet thickness is a design decision first and a workshop decision second. Start from what the part must do—span, resist dents, bend cleanly—and then check tonnage, inside radius, and weight.

A quick way to decide

  1. Span and load: Set the minimum thickness that won’t wobble or oil‑can between supports. Add beads/flanges if you want strength without weight.
  2. Feel and impact: If people touch it, choose a thickness that feels solid under hand.
  3. Forming: Confirm your minimum inside radius and the press brake tonnage for the length of the bend.

Practical bands (304/316 sheet)

Use Common thickness Notes
Light covers 0.8–1.0 mm Short spans, protect finish
General panels 1.2–1.5 mm Good stiffness and bendability
Worktops/doors 1.5–2.0 mm Better dent resistance
Heavy panels 2.5–3.0 mm Longer spans, more robust

Bending and finish

  • Use PE film on No.4/HL faces; bend with grain awareness to avoid stretch marks.
  • As thickness rises, increase inside radius (≥1.0t typical for stainless).
  • Plan deburr after laser; protect visible edges.

Spec line to copy

  • Material: 304 2B, 1.5 mm
  • Finish: No.4 on visible faces, film‑protected
  • Forming: Min inside radius ≥ 1.0t; grain along bend
  • Edges: Deburr after cutting

Tell us your span and whether the surface is visible. We’ll suggest a thickness and bend plan you can build with confidence.